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Could a heated cleaning solution (30-40°C) lead to a severe clog? If so, why?
I used two new XP600 printheads for a few weeks and did regular cleanings. A technician friend suggested heating the cleaning liquid to help remove ink buildup. At first, the ink flowed better, but over time the flow became weaker, especially in one printhead, until it was almost fully blocked. When I took apart the badly clogged printhead, the black membrane was still intact and there was no visible damage, as shown in the photo/video. This made me think the heat caused the
Vian
Mar 10, 20251 min read


Epson Printheads: Genuine or Counterfeit?
Yes, like many reputable brands, Epson has faced issues with counterfeit products, including printheads being sold to resellers and...
Vian
Jan 24, 20241 min read


Why nozzles get clogged?
The nozzles in Epson’s microscopic piezo printheads are around 20 μm wide. They produce tiny, round, and consistent dots about 40 μm (0.04 mm) in diameter. For comparison, a human hair is usually 50–75 μm thick, showing that these printheads can print with precision much finer than the width of a hair. Because Epson’s microscopic nozzles are extremely small, they are more prone to clogging. Tiny particles in the air like dust, lint, fine powder, or dirt can be drawn to the pr
Vian
Jan 8, 20241 min read


Safety tips for manual printhead cleaning
To minimize the risk of damage to your printer and prevent potential electric shocks or other hazards, please keep in mind the following simple instructions: Disconnect the printer: Always turn off and unplug the printer before touching any electrical parts. Check electrical safety: Make sure your power supply is properly grounded. If you’re unsure, get a qualified electrician to inspect your setup. Wear protective gear: Gloves protect your hands from ink and cleaning chem
Vian
Dec 10, 20231 min read


Faulty dampers, capping stations, and wiper blades
Dampers Dampers are important parts of a printer system. Their main job is to prevent air bubbles from reaching the printhead , ensuring the ink flows smoothly and consistently. They also contain screen filters that catch small particles, protecting the printhead from clogs. Faulty Damper If a damper is damaged or has worn out, it can cause negative pressure . This means the pressure in the damper and connected lines is disrupted, which can make the ink flow backward and mix
Vian
Dec 5, 20232 min read


End-of-Day routine for your printer
End-of-Day Printer Routine Run a final cleaning cycle. Access the capping station and add 2 drops of printhead moisturiser to keep the printheads and capping station hydrated and prevent ink from drying. Start-of-Day Printer Routine Turn on the printer and run a cleaning cycle (ideally the weak cleaning option) twice. Perform a nozzle check. Print a test page to remove any remaining cleaning solution or ink residue. Run another nozzle check. If all lines appear correctly, you
Vian
Dec 2, 20231 min read


Capping station & wiper blade: functions and maintenance
Capping station: As the printhead returns, a square cap called the capping station rises to support it and forms a semi-airtight seal around the nozzles, keeping the ink from drying. During the cleaning function , a pump and sensor in the capping station help move and prime the ink inside the printhead. How to maintain and clean it: Apply 2–3 ml of head moisturiser to the pad and leave for 20 minutes. Gently dab with a folded lint-free cloth to remove excess liquid and ink.
Jason
Aug 2, 20231 min read


The two main types of printhead technology
Two Main Printhead Technologies Thermal Printheads: Use tiny heating elements to create bubbles that push ink onto the paper. Common in consumer printers like HP and Canon. Piezoelectric Printheads: Use piezoelectric crystals that change shape with an electric current to precisely eject ink, without heat. Epson’s Micro Piezo and PrecisionCore are advanced versions of this technology, used in consumer, professional, and industrial printers. Other Piezoelectric Uses: Lighters
Vian
May 18, 20231 min read


Printhead damage from improper cleaning liquids
Different manufacturers’ printhead cleaning liquids vary in composition depending on what they are designed to clean. Some may contain conductive particles , and suppliers may not disclose all ingredients to protect proprietary formulas. If the printhead isn’t completely dry before reinstalling, leftover liquid can create short circuits , damaging the printhead and potentially the printer’s motherboard. This happens because the conductive residue can carry electricity along
Vian
May 15, 20231 min read


What are ICC profiles?
What is an ICC Profile? An ICC (International Colour Consortium) profile is a set of instructions that translates a device’s colours into numbers, ensuring different devices interpret them consistently. Think of it like a shared reference: without it, everyone might choose a different shade of green. With it, all devices using the profile can display the same colour accurately, helping what you see on screen match the final print.
Vian
May 4, 20231 min read


How will low humidity affect my DTF printing?
In low humidity (below 40%), static electricity can cause various issues in DTF printing, such as: DTF sheets sticking together, causing jams. Ink sticking to the printhead, leading to clogs. Dust or lint on the printer, film, or substrate, which can affect print quality. Ink not adhering properly, especially white DTF ink. This simple test can show if static electricity is a problem: Print the same image twice, once in colour, once just in white ink. Sprinkle powder on both
Vian
May 2, 20231 min read


Recommended spare parts for DTF printers
Printhead Printhead cables Capping station Wiper blades Sensors Ink pumps White ink tank, tank stirrer Cleaning kit (microfiber swaps and lint-free cloths, cleaning liquid) printhead moisturiser Extra DTF consumables
Vian
Apr 30, 20231 min read


Jason
Apr 14, 20230 min read


Jason
Apr 3, 20230 min read


I3200 Printhead Facts for DTF Users
General Features Model names: The Epson I3200 series printhead is sometimes referred to as 4720 , EP3200 , or EPS3200 (common market names for the same platform). Speed: The I3200 has 3,200 nozzles (8 × 400) . Typical printing speed can reach approximately 26–33 m²/h at 4-pass , depending on printer design and settings. Resolution: The I3200 uses TFP (Thin Film Piezo) technology with variable droplet sizes , a minimum droplet of 2.5 pl , delivering high-resolution and s
Vian
Mar 31, 20231 min read


Getting setup for DTF?
Getting Started with DTF Printing If you’re new to DTF printing, you’ll need the following: 1. Printer Suitable desktop Epson models: SureColor SC-P406, SC-P600, XP15000, EcoTank 8550 Commercial and large-format DTF printers are ideal for high-volume work. 2. DTF Consumables Ink: High-quality DTF ink, especially white ink. Film: Single-sided or double-sided frosted; cold peel or hot peel. Adhesive powder 3. Graphic Design Software Programs like Illustrator, Photoshop, or Co
Vian
Apr 15, 20211 min read
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